First, design a three-dimensional solid model through CAD, use a discrete program to slice the model, design the scanning path, and the generated data will precisely control the movement of the laser scanner and the lifting platform; the laser beam passes through the scanner controlled by the numerical control device, according to the design.
The scanning path irradiates the surface of the liquid photosensitive resin to cure a layer of resin in a specific area of the surface.
After one layer is processed, a cross section of the part is generated; then the lifting table descends a certain distance, and the cured layer is covered with another layer of liquid Resin, then scan the second layer, the second cured layer is firmly bonded to the previous cured layer, so that the three-dimensional workpiece prototype is formed layer by layer.
After the prototype is taken out of the resin, it is finally cured, and then polished, electroplated, painted or colored to obtain the required product.
| Requirement | Specification |
|---|---|
| Max part size | 2100*800*700mm |
| Minimum wall thickness | 0.8mm |
| Typical surface finish | 3 – 10 microns RA |
The table below depicts the general tolerances for industrial-grade stereolithography (SLA) services. Stresses during the build, support strategy and other geometry considerations may cause deviation in tolerances and flatness. Improved tolerances may be possible with a manual quote review, after successful completion of a prototype build, and must be approved on a case-by-case basis.
| Length(L) | Metric units |
|---|---|
| L≤100mm | ±0.2mm |
| L>100mm | ±0.2%*L |
| Process | 5*5mm | 10*10mm | 50*50mm | 100*100mm | 200*200mm |
| SLA | 0.5mm | 0.8mm | 1mm | 1.2mm | 1.5mm |
| DLP | 0.5mm | 0.8mm | 1mm | 1.2mm | 1.5mm |
| SLS | 0.8mm | 1mm | 1.2mm | 1.5mm | 2.0mm |
| MJF | 0.8mm | 1mm | 1.2mm | 1.5mm | 2.0mm |
| SLM | 1mm | 1.2mm | 1.5mm | 2.0mm | 2.5mm |
| FDM | 1mm | 1.2mm | 1.5mm | 2.0mm | 2.5mm |
| Process | Min embossed detail | Min engraved detail |
| SLA | 0.5mm | 0.5mm |
| DLP | 0.5mm | 0.5mm |
| SLS | 0.8mm | 0.8mm |
| MJF | 0.8mm | 0.8mm |
| SLM | 1mm | 1mm |
| FDM | 1mm | 1mm |
| Process | Min diameter |
| SLA | 0.8mm |
| DLP | 0.8mm |
| SLS | 1.5mm |
| MJF | 1.5mm |
| SLM | 1.5mm |
| FDM | 1.5mm |
We support a maximum build size of 2100×800×700mm for SLA printing, capable of manufacturing large-scale prototypes and structural parts in one piece. Please note that oversized items over 1.2 meters will incur extra long-size surcharges via FedEx and DHL. Light but bulky parts will also result in high volumetric weight costs. For large or bulky orders, please select "Other Shipping way" on our website, and our customer service team will recommend the most cost-effective logistics solution for you.
The universal minimum printable wall thickness for SLA is 0.8mm. For small-sized parts (55mm), the wall thickness can be controlled to 0.5mm with high precision, while the wall thickness needs to be increased to 1.5mm for large parts (200*200mm) to ensure structural stability.
All design files must have no broken holes. Keep main wall thickness above 1.2 mm, and ensure the thinnest feature is at least 0.8 mm. Thinner structures will bring printing failure and post-processing risks.
For parts with length ≤100mm, the tolerance is controlled at ±0.1mm for high precision; for parts with length >100mm, the tolerance is ±0.1% of the total length, which is superior to the industry standard and ensures high consistency of batch products.
Our SLA printing can stably form holes with a minimum diameter of 0.8mm, and for high-precision micro-hole requirements, the aperture can be controlled to 0.05mm with professional process adjustment.
We can achieve ultra-fine detail processing for SLA printing, with the minimum embossed detail and engraved detail both at 0.5mm, which can clearly restore fine patterns, small characters and delicate structural features.
The design of threads for SLA printing needs to meet the minimum pitch of 0.6mm and a minimum profile angle of 20°. Standard metric fine and coarse threads can be stably printed, ensuring smooth assembly and repeated screwing use.
The minimum part clearance (between two independent parts, thin walls or columns) is 1mm for convenient support removal and post-processing. The standard assembly clearance is 0.2mm, and for modular spliced large parts, a clearance of 0.1-0.3mm is recommended for precise fitting.
If the model has sharp surface structures, the included angle should be designed to be greater than 20°. Sharp angles smaller than this are prone to chipping and damage during support removal, grinding, packaging and transportation, affecting the integrity of the parts.
For SLA resin parts, our standard post-processing includes UV secondary curing to enhance part strength, followed by support removal and basic cleaning. We support the following surface finishing options: #1000 fine sanding, matte spray painting, high-gloss spray painting, matte vacuum plating and high-gloss vacuum plating.
Our standard SLA printing resins include UTR 8360 (standard white), UTR Imagine Black, UTR-8100 (transparent/translucent), PWR Dark Black, Somos® Ledo, UTR 8220, Somos® Taurus and other engineering-grade resins with toughness, heat resistance and ESD properties. Custom material options are also available upon request.